Custom Titanium Frame from China - Waltly Factory Tour
China Cycling
July 12, 2020
Waltly
The video is a factory tour of Waltly Titanium Technology in Xiamen, China, showing their custom titanium bicycle frame manufacturing process. It reveals Waltly produces both custom frames and off-the-shelf options, with capabilities for OEM production for Western brands. The presenter notes the company's experienced workforce, attention to detail, and use of CAD design and specialized welding techniques.
Key Facts
- Factory location: Xiamen, China
- Materials used: Titanium
- Production includes custom frames and off-the-shelf options
- Manufacturing process involves CAD design, tube cutting/bending, argon gas welding in oxygen-free environment, polishing/buffing/sanding/blasting finishes
- Quality control checks alignment and frame dimensions/angles
- Uses Park Tools frame clamps in production
- Has three frame designers in their office
- Employees include female frame designer and female frame welder
- Majority of staff have remained the same for past 5-6 years according to annual meeting photos
Interview Summary
The presenter met with Waltly's boss Terry who agreed to sponsor a frame for the video. Amy in the office handles customer orders and has great English. The presenter was free to say what he wanted in the video series and didn't receive payment for making the video.
Brand Highlights
- +Produces fully custom titanium frames with personalized geometry
- +Does OEM manufacturing for some big Western brands (names not disclosed)
- +Offers discount scheme for viewers who mention China Cycling
- +Equal opportunities employer with female frame designer and welder
- +Experienced workforce with low turnover over 5-6 years
Products Mentioned
Fully custom titanium bicycle frame with personalized geometry, tube selection based on rider weight and ride properties
Standard frame options produced in batches for quicker production