Where are Chinese Carbon Bikes made? Winspace factory tour.
00:11:51China Cycling

Where are Chinese Carbon Bikes made? Winspace factory tour.

China Cycling

August 17, 2019

Watch on YouTube
Winspace
Brand Insights

Winspace

The video is a factory tour of Winspace's manufacturing facility in Xiamen, China, showing the complete production process of their carbon fiber racing bikes. It reveals that Winspace designs its own frames using international designers, employs labor-intensive manufacturing with high-quality control standards, and produces frames with 300-500 carbon pieces per frame. The tour demonstrates their attention to detail from design through final inspection.

Key Facts

  • Factory location: Xiamen, China
  • Production process involves 300-500 different pieces of carbon fiber per frame
  • Frame layup takes approximately 2 hours per frame
  • Each frame receives about 90 minutes of hand sanding
  • Uses both EPS molds and air bag technology for carbon layup
  • Quality control includes testing every frame on a rig for 30 cycles and batch testing for up to 10,000 cycles
  • Paint area requires cleanroom conditions with air blasting and clothing changes
  • Decals are applied using water transfer method
  • Molds cost thousands of dollars each and the factory has a large warehouse of molds
  • Frame bonding uses special resin/glue and frames are cured in ovens for approximately 1 hour

Interview Summary

The video includes interviews with Steven (founder of Winspace) and Roman (product manager). Roman explained the design process starting with ideas and basic goals, working with an Italian design house and an engineering designer in Canada, creating 2D designs, 3D modeling with extreme detail, 3D printing prototypes, and then commissioning factory production. Steven explained the manufacturing process including carbon sheet selection and cutting, layup techniques, mold usage, and production timelines.

Brand Highlights

  • +Designs frames in-house using international designers from Italy and Canada
  • +Uses proprietary molds rather than open molds (common with other Chinese manufacturers)
  • +Every frame undergoes individual quality control testing
  • +Labor-intensive manufacturing process with significant hand work at multiple stages
  • +Cleanroom painting facilities with strict contamination controls

Products Mentioned

T1500 Aero bikeFrame

Aero racing bike frame

SLCFrame

Super light climber bike frame